Difficulty

Moderate

Steps

15

Time Required

                          20 - 40 minutes

Sections

4

  • Disconnect Spark Plug
  • 1 step
  • Air Filter
  • 2 steps
  • Air Cleaner Housing
  • 4 steps
  • Throttle Cable
  • 8 steps

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0

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Introduction

What you need

Step 1

              Disconnect the spark plug
  • Before you begin, make sure the engine is switched off and cool to the touch.
  • Pull the spark plug connector straight off of the spark plug.

Before you begin, make sure the engine is switched off and cool to the touch.

Pull the spark plug connector straight off of the spark plug.

1024

Step 2

              Remove the air filter
  • Push down on the two tabs at the top of the air filter cover.
  • With the two tabs depressed, swing the top of the cover down.
  • Remove the cover.

Push down on the two tabs at the top of the air filter cover.

With the two tabs depressed, swing the top of the cover down.

Remove the cover.

Step 3

  • Pull the air filter out of the housing and remove it.

Pull the air filter out of the housing and remove it.

Step 4

              Unscrew the air cleaner housing
  • Use an 8 mm socket to remove the following fasteners securing the air cleaner housing:
  • Two silver nuts
  • One black bolt

Use an 8 mm socket to remove the following fasteners securing the air cleaner housing:

Two silver nuts

One black bolt

Step 5

              Disconnect the breather tubes
  • Slide the pink breather tube out of its clip on the back of the air cleaner housing.

Slide the pink breather tube out of its clip on the back of the air cleaner housing.

Step 6

  • Use a flathead screwdriver to gently pry the black breather tube off of its connector on the back of the air cleaner housing.

Use a flathead screwdriver to gently pry the black breather tube off of its connector on the back of the air cleaner housing.

Step 7

              Remove the air cleaner housing
  • Hold the black carburetor hose in place and rotate the air cleaner housing clockwise until you can slide the hose out of its slot on the air cleaner housing.
  • Remove the air cleaner housing.

Hold the black carburetor hose in place and rotate the air cleaner housing clockwise until you can slide the hose out of its slot on the air cleaner housing.

Remove the air cleaner housing.

Step 8

              Loosen the throttle cable barrel adjuster
  • Use an 8 mm wrench to hold the throttle cable barrel adjuster in place while you use a 10 mm wrench to loosen the lock nut.
  • Continue to loosen the lock nut until it is against the end of the threads.
  • With the lock nut against the end of the threads, tighten the barrel until it is against the lock nut to add as much slack as possible to the cable.

Use an 8 mm wrench to hold the throttle cable barrel adjuster in place while you use a 10 mm wrench to loosen the lock nut.

Continue to loosen the lock nut until it is against the end of the threads.

With the lock nut against the end of the threads, tighten the barrel until it is against the lock nut to add as much slack as possible to the cable.

Step 9

              Remove the throttle cable
  • Lift the throttle cable straight up and slide it through the slot on the throttle control.

Lift the throttle cable straight up and slide it through the slot on the throttle control.

Step 10

  • Slide the throttle cable housing out of its slot on the engine case.

Slide the throttle cable housing out of its slot on the engine case.

Step 11

  • Remove any zip-ties securing the throttle cable.

Remove any zip-ties securing the throttle cable.

Step 12

  • Use a Phillips #2 screwdriver to remove the screw securing the throttle lever cover.

Use a Phillips #2 screwdriver to remove the screw securing the throttle lever cover.

Step 13

  • Remove the throttle lever cover.
  • Lift the throttle cable out of the throttle lever cover.

Remove the throttle lever cover.

Lift the throttle cable out of the throttle lever cover.

Step 14

  • Slide the small clip securing the throttle cable housing out of its slot in the throttle lever.

Slide the small clip securing the throttle cable housing out of its slot in the throttle lever.

Step 15

  • Slide the throttle cable housing out of the throttle lever.
  • Remove the throttle cable.

Slide the throttle cable housing out of the throttle lever.

Remove the throttle cable.

To reassemble your device, follow these instructions in reverse order.

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Author

                    Adam O'Camb

Member since: 04/11/2015

173,479 Reputation

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