Difficulty

Moderate

Steps

9

Time Required

                          5 - 15 minutes

Sections

3

  • Honda 6500 Watt Generator EG6500CL AT Safety Precautions
  • 3 steps
  • Generator Cover
  • 2 steps
  • Brush Assembly
  • 4 steps

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Introduction

What you need

Step 1

              Honda 6500 Watt Generator EG6500CL AT Safety Precautions
  • Before you work on the device, make sure to switch the engine off.
  • Switch the circuit breaker off.

Before you work on the device, make sure to switch the engine off.

Switch the circuit breaker off.

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Step 2

              Disconnect the spark plug
  • Grab the plastic housing at the end of the spark plug wire.
  • Pull firmly to disconnect the wire from the spark plug.

Grab the plastic housing at the end of the spark plug wire.

Pull firmly to disconnect the wire from the spark plug.

Step 3

  • Twist the fuel valve clockwise into the cutoff position.

Twist the fuel valve clockwise into the cutoff position.

Step 4

              Remove the generator cover
  • Use a Phillips screwdriver to remove the two screws securing the generator cover.

Use a Phillips screwdriver to remove the two screws securing the generator cover.

Step 5

  • Remove the generator cover.

Remove the generator cover.

Step 6

              Remove the brush assembly
  • Squeeze and disconnect the stator connector from the wiring harness.

Squeeze and disconnect the stator connector from the wiring harness.

Step 7

  • Use a 10 mm socket to remove the bolt securing the brush assembly.
  • Pull the brush assembly out slightly from its recess.

Use a 10 mm socket to remove the bolt securing the brush assembly.

Pull the brush assembly out slightly from its recess.

Step 8

  • Disconnect the two spade connectors from the brush assembly.

Disconnect the two spade connectors from the brush assembly.

Step 9

  • Remove the brush assembly.
  • During reassembly, use the second photo as reference for how to wire the brush assembly.

Remove the brush assembly.

During reassembly, use the second photo as reference for how to wire the brush assembly.

To reassemble your device, follow these instructions in reverse order.

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Author

                    Arthur Shi

Member since: 01/03/2018

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