Difficulty

Moderate

Steps

9

Time Required

                          10 - 30 minutes

Sections

2

  • Spark Plug Disconnection
  • 1 step
  • Cyclo Converter
  • 8 steps

Flags

0

  • BackHonda 3000 Watt Generator EB3000CK2A

  • Full Screen

  • Options

  • History

  • Save to Favorites

  • Download PDF

  • Edit

  • Translate

  • Get Shareable Link

  • Embed This Guide

  • Notify Me of Changes

  • Stop Notifications

Introduction

What you need

Step 1

              Disconnect the spark plug
  • Before you begin, disconnect the spark plug connector from the spark plug.

Before you begin, disconnect the spark plug connector from the spark plug.

1024

Step 2

              Unfasten the cyclo converter cover
  • Use a 10 mm socket to remove the nut securing the top of the cyclo converter cover.
  • Use a 10 mm socket to remove the bolt securing the bottom of the cyclo converter cover.

Use a 10 mm socket to remove the nut securing the top of the cyclo converter cover.

Use a 10 mm socket to remove the bolt securing the bottom of the cyclo converter cover.

Step 3

  • Un-slot the two black rubber cable grommets from the top and right edge of the plastic cover.
  • Remove the cyclo converter cover.

Un-slot the two black rubber cable grommets from the top and right edge of the plastic cover.

Remove the cyclo converter cover.

Step 4

              Disconnect the cyclo converter
  • Pull the cyclo converter panel off of its posts on the generator body so the screw terminals are easily accessible.

Pull the cyclo converter panel off of its posts on the generator body so the screw terminals are easily accessible.

Step 5

  • Disconnect the two 2-pin and one 3-pin connectors from the panel.
  • Take note of which connector corresponds with each header for reassembly.
  • Reassembly tip: The connectors are keyed so they can not be plugged in with the wrong orientation.

Disconnect the two 2-pin and one 3-pin connectors from the panel.

Take note of which connector corresponds with each header for reassembly.

Reassembly tip: The connectors are keyed so they can not be plugged in with the wrong orientation.

Step 6

              Disassembly tip
  • If you are replacing the cyclo converter panel, it can be helpful to transfer a cable from the old panel to the corresponding screw terminal on the replacement panel one at a time. This prevents potentially mixing up cables and screws and maintains OEM cable management.
  • The top three screws are M4 screws while the bottom four are M5 screws. Ensure you are using the correct screw for each terminal during reassembly.

If you are replacing the cyclo converter panel, it can be helpful to transfer a cable from the old panel to the corresponding screw terminal on the replacement panel one at a time. This prevents potentially mixing up cables and screws and maintains OEM cable management.

The top three screws are M4 screws while the bottom four are M5 screws. Ensure you are using the correct screw for each terminal during reassembly.

Step 7

  • Use a Phillips #2 screwdriver to remove the seven 10 mm screws from the terminals on the cyclo converter panel. The wire that corresponds with each terminal is listed below:
  • Red cable
  • Double Black cable
  • No cable
  • White Cable
  • Double Red cable
  • Double White cable
  • Double Blue cable

Use a Phillips #2 screwdriver to remove the seven 10 mm screws from the terminals on the cyclo converter panel. The wire that corresponds with each terminal is listed below:

Red cable

Double Black cable

No cable

White Cable

Double Red cable

Double White cable

Double Blue cable

Step 8

  • Remove the terminal connecting bar from the panel once the corresponding terminals are unscrewed.
  • During reassembly, ensure the bar is in the correct orientation and lies under the crimp connector on the double black cable.

Remove the terminal connecting bar from the panel once the corresponding terminals are unscrewed.

During reassembly, ensure the bar is in the correct orientation and lies under the crimp connector on the double black cable.

Step 9

              Remove the cyclo converter unit
  • Remove the cyclo converter unit.

Remove the cyclo converter unit.

To reassemble your device, follow these instructions in reverse order.

Cancel: I did not complete this guide.

                                                                                      One other person completed this guide.

Author

                                      with 3 other contributors 


                    Tarun Thiruma

Member since: 11/20/2019

31,630 Reputation

                                      133 Guides authored                  



                       Badges:
                       32







                                                        +29 more badges